Pneumatic vibration machines are essential for bulk handling operations in the industrial sector. This type of equipment is designed to utilise air power to promote efficient bulk material flow. In general, if you choose a pneumatic vibrator which is suited for your application, you will have great performance and prolonged equipment lifespan. However, the environment in which your machine is installed and the maintenance practices could interfere with the functionality. Therefore, consider using these tips to maintain your pneumatic vibration equipment and improve long-term performance.

Maintain Correct Air Pressure

As mentioned, all pneumatic vibration machines are designed to use air pressure for industrial operations. Therefore, you should ensure that you are providing your equipment with the necessary air for optimal function. Typically, the correct air pressure for the pneumatic unit is included in the owner's manual or the equipment in PSI units. If the set air pressure is too low, it will be insufficient to generate vibratory action. On the other hand, if the air pressure is higher than necessary, the continued operations will exert undue stress on the equipment. Additionally, you should check and maintain the proper levels of air flow. The correct flow is usually outlined in the owner's manual in CFM or similar volumetric flow per unit time measurements.

Check the Condition of Air Lines

The condition of your pneumatic lines is critical in determining the performance of the equipment. In simple terms, if the lines are unsuitable or in poor condition, the air flow will be poor in the system even when your pressure and volumetric flow settings are correct. You should ensure that the size of your air lines is compatible with the equipment. If you have multiple pneumatic machines, ensure that each has its own air hose. If the line is split using a T-junction or similar component and then is used to operate several pneumatic vibrators, the general performance will be compromised. In addition, you should also periodically check the pneumatic hoses for kinks and straighten as necessary. If holes or splits are identified on the lines, commission immediate replacement.

Inspect the Equipment Mounting

You should inspect the mounting of the pneumatic vibration equipment regularly. It is crucial for the machine to be firmly secured to its foundation. This will ensure that the vibrations are either absorbed by the foundation or contained in the machine. If the mounting bolts are loose, the vibrations generated will be unsuitably amplified, causing accelerated degradation of the equipment. You can prevent these detriments by tightening any loose mounting fixtures.

For more information, contact a company like VSS - Vibration Systems & Solutions (Australia).